Drone cable assembly

Drones and UAV systems are developing rapidly – and with them the demands placed on cables, connectors and complete cable harnesses. Where installation space is limited, every gram counts and signal lines must function with absolute reliability, one thing is essential: precise, well-designed drone cable assemblies suitable for series production.

This is exactly where we can support you – as in-Tec Bensheim, a family-owned company since 1996, specialising in cable assembly, cabling, component assembly and OEM contract manufacturing. ISO 9001 & 13485 certified. Delivery throughout the UK and internationally.

Hobby drones often use simple, non-standardised plug connections – but professional UAVs require significantly more robust, durable and reproducible cabling systems. Drones – whether private, commercial or industrial – operate in demanding environments:

• Extreme temperature fluctuations

  Constant vibrations and shock loads

  Limited installation space in the chassis or in booms

• High demands on weight, flexibility and EMC safety
• Moisture, dust and sometimes harsh outdoor conditions

To meet these challenges, we manufacture drone cables that fit your system perfectly, withstand real-world conditions and deliver maximum reliability even in small designs.

As a system supplier, we offer more than just cable assembly. We develop cable concepts and put them into practice. We think ahead, optimise and develop – together with you. To ensure consistently high quality, we carry out comprehensive tests on every cable assembly. All materials used are fully traceable, and our production operates in accordance with the certified quality standards of ISO 9001 and ISO 13485. This ensures that every cable assembly is manufactured reliably, safely and in a documented manner.

• Design of power, signal, data and coaxial cables
• Optimisation of weight, bending radius, shielding and robustness
• Selection of suitable connector systems (round connectors, micro connectors, coaxial connectors)
• EMC-compliant concepts for interference-free communication
• Consideration of professional UAV standards

• Single wires, multi-core cables, complete cable harnesses & cable bundles
• High-precision crimp and solder connections
• Heat-shrink tubing, braided fabric and protective hoses
• Labelling with labels, marking sleeves, serial numbers
• Delivery ready for installation